Skip to main content

Tag: Punching Machine

The Impact of Press Brake Tooling on Productivity and Quality

Written by seo@searchrescue.com.au on . Posted in Blog.

Press brake tooling plays a crucial role in the manufacturing industry, impacting both productivity and quality. The right tooling can significantly improve the efficiency and accuracy of the bending process, leading to a better end product and faster production times. On the other hand, using the wrong tooling can lead to costly mistakes, production delays, and compromised quality.

At Tooltech, we understand the importance of choosing the right press brake tooling for your specific requirements. No matter what material you’re working with—stainless steel, aluminium, or another—our selection of tooling options is made to help you get the best results possible.

Some of the ways press brake tooling may affect output and quality are as follows:

Accuracy: Precision machined and maintained press brake tooling can ensure consistent, accurate bends. This means less scrap material, faster production times, and fewer errors to fix.

Durability: Tooling made of high-quality materials will last longer and require less frequent replacement. This results in lower costs and fewer production interruptions.

Flexibility: Different tooling options allow better bend flexibility. This means you can take on a broader variety of employment without investing in new equipment.

Safety: Properly maintained tooling can help prevent accidents and injuries in the workplace. Dull or damaged tooling can pose a hazard to workers and compromise the quality of the end product.

Tooltech provides a wide range of press brake tooling options, including standard punches and dies, custom tooling solutions, and specialised tooling for unique bending applications. Our experts can work collaboratively with you to determine the best options for your specific requirements, ensuring that you achieve the highest level of productivity and quality possible.

Investing in high-quality press brake tooling is a wise decision for any manufacturing company. To find out more about our tooling options and how we can help you increase your output and quality, get in touch with Tooltech right away.

The Significance of Open Height and Stroke in a Press Brake

Written by getmilk on . Posted in Blog.

The success of many companies projects are dependent on the skills of a press brake operator, which means it is important to understand the significance of open height and stroke when working with tooling.

Open Height

Open height is defined as the distance between the ram and the dies. Open height is rated in terms of both inches and millimetres. It is important to know the tooling open height in order to properly select and order a punch die. Calculations for open height: To calculate the open height of a press brake, the following formula is to be used: Open height = (max. part thickness + 1/2″) + 3/32″
Open height = (max. part thickness + 1/2″) +

Stroke Length

The stroke length of a press machine is selected depending on the details of the job at hand. The stroke length can be anywhere from .010″ to .065″, or longer. Shorter stroke lengths will accommodate smaller parts. Longer stroke lengths will accommodate longer parts. A longer stroke length also affects the open height.

Determining Stroke

The stroke is the amount of travel that occurs from a completely open machine to a completely closed machine. To find the stroke, you simply subtract the closed height from the open height.

Referencing Example 1:

The stroke is 3 3/32″ (20.00″-19.5937). Hand Brake vs Pedal Brake
The stroke length differs between the different types of hand brakes and pedal brakes. Hand brakes have shorter stroke lengths than pedal brakes due to the fact that the dies are mounted directly to the press ram. Pedal brakes have larger stroke lengths because the dies are attached to an axle, allowing them to move farther away from the machine.

With Different Stroke Lengths, if you choose not to load the press brake properly, the punching distance comes into play. If the press brake is not properly loaded, you could end up with damaged tooling and scrapped parts. Prior to loading the press brake, you should determine the proper punching distance. The punching distance is the distance away from the die opening that the part should be punched. The punching distance is affected by the selected stroke length.

Conclusion:

Knowledge of open height and stroke is important when contacting a reputable tooling company for tooling quotes.